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Schneider Electric Yin Zheng: intelligent manufacturing begins with it empowerment ot

November 15 - from bike sharing to driverless, from smart bracelets to smart homes and even smart buildings, IOT technology is connecting more and more life and work scenes, making connections everywhere. At this year's Wuzhen Internet Conference, Internet practitioners agreed that the second half of Internet belongs to industrial interconnection. As a representative of an atypical Internet enterprise, Schneider Electric has many successful practical experiences in industry and Internet integration

Yin, global executive vice president of Schneider Electric and President of China, is at the forum of the fifth world interconnection Conference (second from the left)

by 2020, the number of things interconnected in the world will reach more than 10 times the interconnected population. Through the combination of energy, automation and software technologies, as well as the integration of information technology (it) and operation technology (OT), IOT has brought us great potential for energy and process optimization: saving maintenance costs by up to 40%, reducing machine downtime by 50%, increasing operational efficiency productivity by up to 20%, increasing human productivity by up to 10% in all sub sectors, and reducing energy costs by up to 50%. This is the beautiful blueprint of the era of interconnection of all things described by Yin Zheng, the global executive vice president of Schneider Electric and President of China, at the Wuzhen world interconnection conference and the first Import Expo last week. In terms of energy efficiency management, Yin Zheng pointed out that digitalization driven by IOT is the way to break the global energy dilemma and will provide assistance for the realization of green manufacturing

it is reported that in the next 40 years, the global energy consumption will be 1.5 times that of now, and the contradiction between energy supply and demand is becoming increasingly obvious. In order to protect the earth's environment and biodiversity, effective measures must be taken to control the rise of global temperature within a certain range, which requires that carbon dioxide emissions must be halved and the overall energy efficiency must be increased by three times

according to the statistics of the International Energy Agency, the proportion of industrial energy consumption in the global total energy consumption has exceeded 30%. By 2050, this figure will increase to 50%. Focusing on the manufacturing industry, whether for the sustainable development of economy and society, or for the enterprises in it, it is urgent to improve productivity, reduce production and operation costs, and comprehensively enhance the competitiveness of enterprises in the domestic and international markets through effective means. The Ministry of industry and information technology is vigorously promoting the "industrial green development plan (year)", and continuously building a green Guangya aluminum industry. It has always attached great importance to the research, development and manufacturing of advanced models of science and technology, led the green transformation of industries in related fields, and accelerated the construction of green manufacturing system

in this regard, Yin Zheng said that in the face of severe energy efficiency challenges, digitalization is the key to solve the problem. Interconnection based equipment, powerful data analysis technology and computing power, digital transformation, and decentralized energy production methods will all bring about an overall improvement in energy efficiency, making triple possible. These disruptive technologies will breed new forms of digital economy, allowing people to enter a more decentralized, digital, low-carbon and electrification era

green manufacturing refers to the use of advanced manufacturing technology and the adoption of green standards throughout the product life cycle to cultivate a more efficient, low-carbon and sustainable manufacturing system. The development of green manufacturing has changed the dependence of the economy on the growth mode of high energy consumption and high pollution. The rapid transformation of manufacturing to green intelligent manufacturing through digital empowerment relies on the integration of information technology (it) and operation technology (OT)

Yin Zheng believes that the significance of IOT's contribution to green intelligent manufacturing is to raise the expertise of market segments to a new level. Without a solid foundation of market segment expertise, there is no way for the UK to truly digitalize these areas. Schneider Electric is committed to leading the digital transformation in the field of energy efficiency management and automation. It began to focus on IOT enabled industry solutions 10 years ago. Today, under the ecostruxure framework based on IOT, Schneider Electric continues to create more value for the real economy and the digitalization of traditional industries by using a higher level of market segmentation expertise. First of all, ecostruxure platform can help enterprises achieve energy conservation and efficiency increase, and the maximum energy efficiency can be increased by 65%; Secondly, with a lot of simulation optimization, capex can be reduced by 50% and OPEX can be saved by 30%; Third, real-time monitoring, predictive maintenance and reduce the failure rate by 50%; The most critical point is that ecostruxure helps enterprises reduce emissions and even achieve zero emissions

on site of the 5th World interconnection Congress

in this regard, Schneider Electric has taken the lead in carrying out green manufacturing practice in its factories and achieved remarkable results. In the third batch of green manufacturing list released by the general office of the Ministry of industry and information technology recently, Schneider Electric Tianjin, Shanghai and Wuhan are listed. Based on its own practical experience and successful application, Schneider Electric can better help customers improve their intelligence level with IOT. Some of these customers come from traditional industries and some from new industries; Some are industry leaders, and some are small and medium-sized enterprises

Baosteel is one example. As a leading modern iron and steel enterprise in the world, Shanghai Baosteel hot rolling 1580 intelligent workshop is one of the few projects officially shortlisted in the Ministry of industry and information technology's "2015 intelligent manufacturing pilot demonstration special action implementation plan", and Schneider Electric has played an important role in its transformation and upgrading process. Through the application of Schneider Electric ecostruxure factory solution, Baosteel has significantly reduced the number of employees in workshop operations, effectively guaranteed the personal safety of employees, and created the world's first unattended intelligent workshop. At the same time, the average daily output increased by 15%-30%, which also improved the intelligent level of supply chain management and control and analysis decision-making process. Thanks to the successful cooperation on the 1580 hot rolling workshop unattended intelligent workshop project, Baowu iron and Steel Group signed a strategic cooperation agreement with Schneider Electric during the recent first Import Expo, and will continue to cooperate in the fields of unmanned driving and intelligent manufacturing in the future

there are also cases from small and medium-sized enterprises. Hanwei Technology Group Co., Ltd. is a representative of medium-sized manufacturing enterprises in China. In the past, the level of production automation was low, the management was extensive, and the production efficiency was low. Schneider Electric's ecostruxure solution based on IOT helps it establish a comprehensive performance management system that connects the whole production process. As a result, Hanwei electronics has realized the transparency and standardization of the production process, significantly reduced energy consumption, and significantly improved production performance. Among them, the per capita production capacity of the production line has been increased by 14%, the market failure rate has been reduced by 25%, the timely delivery rate has been increased by 35%, and the workshop area has been saved by 22%

according to Yin Zheng, there are many cases with remarkable achievements in China. Only by effectively solving the energy efficiency and operation problems of every enterprise and accumulating them, can we promote the practical way of digital transformation. We hope to work with enterprises and users to think about how to use it to empower OT and contribute strength and wisdom to China's green and sustainable development through innovative digital means

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